Solution Description
BEEST—-AIR COMPRESSOR&Solution
Moair Energy Conservation Resilient Two Phase Screw Air Compressor with Double Permanent Magnet Motor
1. Business history
ZheJiang Beest Intercontinental Trade Co., Ltd. is the senior associate of HangZhou CZPT Compressor Co., Ltd , we are dedicated to the income and after-revenue service of air compressors in Southeast Asia, and have merchants in Indonesia.
We are the expert company of the air compressor goods of different sorts like the long term-magnet synchronous variable-frequency collection,everlasting-magnet synchronous lower-pressure series,long term-magnet sunchronous two-stage compressors series,and so forth.
Much more than 10 a long time of skilled screw compressors manufacturing technological innovation,bringing the worldwide first-class long lasting magnet synchronous push and manage technologies.
2. Merchandise introduction
L series long term magnet rotary screw air compressor 3-5 bar are specially designed for industries that want lower air force operation such as textile, cement, glass and food. With a lower strain range from 3 bar to 5 bar, the power range of L series is from 37kw to 132kw and the air supply of that is from 8.34m3/min to eighty five.82m3/min.
The main engine is a minimal force layout designed by CZPT alternatively of an normal a single. When a lower force compressor is geared up with a widespread major engine, the air will be largely compressed very first and then released, which will lead to pointless high energy use. Nevertheless, a professional reduced force primary engine will conserve 10%-twenty% vitality compared with frequent compressors.
The industrial rotary screw air compressors are equipped with motors with a security degree of IP54 and inovance frequency inverter, which turn out to be successful, power-saving, framework-compact and reduce sound.
3.Main elements
Motor
- More secure: no mechanical transmission difficulties
There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are right connected on 1 shaft without equipment travel, which can eradicate pitting of equipment or hidden troubles of tooth fracture.
With no shaft coupling, 2 integrated PM motors immediately drive 2 airends of the air compressor, staying away from the concealed difficulties of shaft coupling failure. - More power-personal savings: the airend is always in a sleek managing state
The 2 stage 3 section everlasting magnet rotary gear screw air compressor of CZPT is powered by 2 unbiased PM motors and 2 impartial inverters, which is intelligently controlled these kinds of as maintain the airend running at a best degree-force point by controlling discharge strain and interstage stress below the circumstance of diverse rotary velocity and different pressure. The best managing velocity of air compressor can be immediately calculated although working and then the compression ratio can be well balanced by final match, which can hold the compressor in a greatest running point out, as a result getting the maximum effectiveness. - Much more powerful: higher-effectiveness long term magnet motor and no equipment generate decline.
With a motor of a large defense degree of IP54, it is a lot more strength-preserving and it can remain successful at low frequency and low velocity. - More surroundings-friendly procedure with reduce sounds
No noise of motor bearings, gear meshing and coupling transmission. - Far more construction-compact
The quantity of PM motor is modest and the construction is compact, which can save considerably space.
four.Specifications and parameters
Illustrations of comparison of reduced force compressor’s and widespread compressor’s operating problems in the minimal force state:
When users’ genuine want for strain is .4MPa, nevertheless, if a .8MPa 1 was employed in this situation, the compressor will compress the air to .8MPa initial and then lessen it to .4MPa by strain-reducing valve or other techniques. That is to say, the .8MPa vitality use is taken by customers.
For instance, the actual air supply of 45kw/.4MPa low stress compressor of CZPT is 10.eighty four m3min and the real perform is 44.8KW and the distinct energy is 4.13kw/m3. However, the certain energy of typical 45kw/.8MPa compressor is 8.1kw/m3, according to the 2 level power performance calculation. In this scenario, expert .4MPa low pressure compressor can conserve practically 49% energy in comparison with widespread kinds.
5.Theory of vitality-conserving
- Adjust the standard induction motor with large-effectiveness technology of long lasting magnet rotary screw motor, as a result lowering the consumption in transmission.
- Run by 2 unbiased PM motors and 2 independent inverters, the compressor is intelligently controlled this sort of as keep the airend managing at a ideal stage-strain level by controlling strain of air flow and interstage strain beneath the circumstance of various rotary speed and diverse force. The greatest running velocity of compressor can be instantly calculated while running and then the compression ratio can be well balanced by last match, which can keep the compressor in a greatest working state, therefore obtaining the maximum effectiveness.
- Since the gear ratio is mounted, position efficiency is emphasised in this circumstance. That is to say, only with fastened rotary speed and rated stress did it have the ideal particular electricity. When running in a point out of variable pace and variable frequency, considering the mounted pace of equipment, interstage pressure will not attain the greatest one. Rotational speed declining even though vitality consumption not declining at the identical time, it is not appropriate for working in variable speed and variable frequency point out.
|
US $5,000-30,000 / Set | |
1 Set (Min. Order) |
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| After-sales Service: | Online Service |
|---|---|
| Warranty: | One Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
|
US $5,000-30,000 / Set | |
1 Set (Min. Order) |
###
| After-sales Service: | Online Service |
|---|---|
| Warranty: | One Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
How to Repair and Maintain an Air Compressor
A compressor is a device used to move air from one place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.
Positive displacement
Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are two types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the two types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
oil free
If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in one minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
double acting
A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
fuel tank pressure switch
You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.
energy source
The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require three separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require three separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.
editor by czh 2022-12-24